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Installation InstructionsVITOCROSSAL 2005584 069 - 05 09/2014for use by heating contractorVitocrossal 200 CM2 Series 400, 500, 620 and 620 TXGas c

105584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Recommended Minimum Service ClearancesBoilerMechanical room Avoid air cont

115584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Preparing the BoilerObserve the minimum clearances, see page 10.It is reco

125584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Remove all the components of the boiler jacket from the shipping box.1. Wr

135584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler DoorConverting the boiler door1. To convert the boiler door to the

145584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler Flex Hose Air Intake AdaptorNote: The combustion air intake adapter

155584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler ConnectionsWater Side ConnectionNote: Make all connections free of

165584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Safety Header1. Locate safety port on boiler.2. Install safety header to

175584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler Hydrostatic Test Procedure All Vitocrossal boilers are factory teste

185584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Rails and Supports1. Insert four M6 x 10 screws halfway into each side

195584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler Cross Bar1. Install the cross bar (using the rear holes) to the to

25584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Safety, Installation and Warranty RequirementsSafetyPlease ensure that these

205584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Combustion Air Adapter Burner Connection1. Secure intake connector with he

215584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler Front Side PanelsLegendA Clips (included in the accessories package)

225584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Electrical Connections1. Route the burner cables to the burner; apply stra

235584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Routing Cables Boiler water temperature sensor (supplied with the

245584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler Water Temperature SensorNote: The boiler water temperature sensor i

255584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler Condensate Connection1. Fill the siphon with water and attach to b

265584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler Water Temperature Sensor Condensate Connection (continued)Pipe venti

275584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler Boiler Control and Junction Box1. Install the junction box to the

285584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Top Panels 1. Secure the front edge of central top panel A to the tie-

295584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler Gas Flue Adaptor1. Fully insert flue gas adapter inside the flue o

35584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Safety, Installation and Warranty Requirements (continued)SafetyWARNINGInha

305584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Gas ConnectionsThe gas line on the burner meets the requirementsof ASME/CSD

315584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler Gas Connections (continued)1. Refer to current CAN/CSA B149.1 and .

325584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler Piping in Heating / Cooling ApplicationLegendA System supplyB System

335584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Boiler Initial System FillTreatment of boiler feed water should be consider

345584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation General Venting InformationWARNINGThe venting system is approved for indoor

355584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Venting General Venting Information (continued)Part Material Certified to S

365584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation General Venting Information (continued)Vent termination location requiremen

375584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Venting General Venting Information (continued)Flashing and storm collar in

385584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Potential gaps between the vent/air intake pipes and the surrounding constru

395584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Venting Vent RequirementsWARNINGFailure to provide an adequate supply of fr

45584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Table of ContentsSafety, Installation and Warranty Requirements...

405584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Direct Venting (Two Pipe System)IMPORTANTIMPORTANTThe exhaust vent/air inta

415584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Venting Side Wall VentingIMPORTANTFor PP systems, all exhaust vent and air

425584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Component Installation GuideFlashing and storm collar installationFlashings

435584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation VentingThe venting system must be securely supported by a support system su

445584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Two Pipe System - Vertical Exhaust / Vertical Air IntakeFlueAira - Equivale

455584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Two Pipe System - Vertical Exhaust / Vertical Air IntakeLegendA Support sy

465584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Two Pipe System - Horizontal Exhaust / Horizontal Air Intakea - Equivalent

475584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Venting Options - Stainless Steel / PP Two Pipe System - Vertical Exhaust /

485584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Single Pipe System - Horizontal Exhaust / Room Air Dependant Single Pipe Sy

495584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Venting Options - Stainless Steel / PP Single Pipe System - Vertical / Hori

55584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Table of ContentsGeneral Venting Information...

505584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation

515584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation

5584 069 - 05Technical information subject to change without notice.Printed on environmentally friendly (recycled and recyclable) paper.Vitocrossal 20

65584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Important Regulatory and Installation RequirementsFor installations on the C

75584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation Important Regulatory and Installation Requirements (continued)WARNINGFailur

85584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation About these Installation InstructionsTake note of all symbols and notations

95584 069 - 05Vitocrossal 200, CM2 400, 500, 620 and 620 TX Installation General Information Mechanical RoomThe Vitocrossal 200, CM2 boiler should be